Blister Inspection Machine

The AIACVISION Blister Inspection Machine provides advanced visual inspection of both sides of aluminum-plastic blister packs, ensuring thorough quality control. Leveraging deep learning-driven defect detection, it enables pharmaceutical manufacturers to identify even the most subtle packaging flaws.

AI-powered defect detection
Dual-side inspection
Automatically rejects defects
image of assembly line in a manufacturing plant

BIM 400T Blister Inspection Machine

industry-leading Blister inspection
Blister Inspection
360° Visual Detection
Defect Sorting

Overview

The AIACVISION Blister Inspection Machine provides advanced visual inspection of both sides of aluminum-plastic blister packs, ensuring thorough quality control. Leveraging deep learning-driven defect detection, it enables pharmaceutical manufacturers to identify even the most subtle packaging flaws. With four inspection stations under diverse lighting conditions, the system provides accurate defect detection on the products, blister surface, and aluminum foil. At the third station, a dedicated backlight enables the identification of subtle leakages.

Description

Equipped to inspect both the aluminum foil and PVC sides of blister packs, this machine identifies a wide range of defects including missing tablets, broken tablets, batch number errors, foil damage, foreign objects, and packaging deformations. Leveraging deep learning algorithms, it excels at detecting fine and hard-to-see defects that traditional systems may miss. With an intuitive adjustable touchscreen and user-friendly interface, it combines precision, versatility, and ease of use for modern pharmaceutical production lines.

Types of Defects Detected

Missing grain, half grain, unaligned aluminum foil and plastic plate, batch number punch through, missing batch number, batch number cut, hair in plate, tablet broken, black spots/foreign objects on grain, double cap, aluminum foil shavings on plate, missing aluminum foil, powder on plate, stain on plate, grain concave drug loss, mesh pleats, finesse defect, unclear mesh, squashed blister, light-colored foreign body, drug grain convex foreign body, batch number offset, plate surface drug powder inclusions, plate in wrong dimension, and so on.

Technical Parameters

Features

  • Our blister inspection machine integrates traditional pattern recognition with advanced AI deep learning to detect a wide range of visual defects with exceptional accuracy. This dual-algorithm approach ensures consistent, precise inspection across multiple blister formats and defect categories. The AI deep learning module can even identify hard-to-detect defects, such as unclear mesh.
  • Pattern recognition recipes can be configured quickly, while the online deep learning platform makes model setup and training fast and intuitive.
  • With four inspection stations under diverse lighting conditions, the system provides accurate defect detection on the products, blister surface, and aluminum foil. At the third station, a dedicated back light enables the identification of subtle leakages.
  • The system supports both standalone operation and seamless integration with blister feeding machines and other production equipment.
  • Fully compliant with 21 CFR Part 11 requirements.