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Vision Inspection Module for Electronic Counting Machine

Vision Inspection Module for Electronic Counting Lines

Inspect tablets and capsules as they travel along feeding channels. AI Deep Learning and Pattern Recognition identify visible defects, while overhead suction nozzles remove individual defective products before counting and bottle filling. For pharmaceutical and nutraceutical production, including dietary supplements.

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Vision Inspection Module for Electronic Counting Machine
Vision Inspection Module for Electronic Counting Machine · Integrated Equipment View
Product Video

See inline inspection
in operation.

Electronic counting machine vision inspection and individual rejection demonstration.

AI + Pattern RecognitionProduct-specific recipes
Individual vacuum rejectionChannel-specific removal
Up to 850/min/channelProduct- and host-dependent
Product coverage

Inspect your product.
Keep your counting line moving.

Product-specific recipes evaluate the surfaces visible to the camera array during inline handling.

Tablets

Tablets

Evaluate size, shape, color and visible appearance against the selected product recipe.

Capsules

Capsules

Evaluate size, shape, color and visible appearance against the selected product recipe.

Defect examples

Identify visible defects.
Apply your product criteria.

Check broken or chipped products, abnormal size and shape, color deviations and visually distinguishable product mix-ups.

Broken Products example
Broken Products
Substantial Chips example
Substantial Chips
Pronounced Deformation example
Pronounced Deformation
Major Discoloration example
Major Discoloration
Large Visible Stains example
Large Visible Stains
Mixed Product example
Mixed Product

Representative appearance examples. Detectability depends on camera-visible surfaces, product presentation, lighting and the selected recipe.

How it works

Inspect each channel.
Reject individual defects.

CHANNEL PRESENTATION

Inspect the Product Stream

Camera positioning and lighting follow the host machine’s feeding-channel arrangement.

AI INSPECTION

Identify Individual Defects

Product-specific recipes distinguish acceptable variation from visible size, shape, color and appearance defects.

VACUUM REJECTION

Remove the Identified Product

An overhead suction nozzle above the corresponding channel removes the defective product. Accepted products continue toward counting and filling.

AI Deep Learning + Pattern Recognition

Combine trained AI models with defined measurements for product-specific inspection.

Recipe Management

Saved recipes and adjustable inspection parameters simplify setup and changeover.

Inspection Records

Four user levels, defect statistics, PDF reports, audit trails and USB export support controlled operation and quality review.

Configurations & specifications

VIM-850.
Configured for your counter.

Nominal 12-channel configuration with three cameras.

VIM-850
Available modelVIM-850 / host-specific configurations
CapacityUp to 51,000 products/hour/channel (850/minute/channel)
Inspectable productsTablets or capsules
Inspection contentsBroken, shape and color defects; recipe-specific thresholds
Inspection channels12
Cameras3
RejectionIndividual vacuum rejection above the corresponding channel
PowerNominal: 1.5 kW
Power supply120/208 V AC, 60 Hz, 3-phase, 5-wire
Air pressure0.6 MPa
Air consumption190.2 gal/min
Dimensions, L × W × H31.5 × 35.4 × 75.4 in
Total weight440 lb

Achievable throughput depends on the product, counter geometry and inspection scope.

Line integration

Build inspection
into your counting line.

Coordinate imaging, product tracking, rejection and bottle-filling controls around the host equipment.

New Electronic Counting Machines

Integrate cameras, lighting, overhead suction nozzles and control interfaces around the host feeding channels.

Existing Counter Retrofits

Adapt the inspection and vacuum rejection module to the existing channel arrangement and product flow before counting and bottle filling.

Individual Product Rejection

The electronic counting module uses overhead suction nozzles to remove individual defective products from feeding channels before counting and bottle filling.

Questions About Vision Inspection Module for Electronic Counting Lines

Where is inspection placed in an electronic counting line?

Inspection occurs along the feeding channels before electronic counting and bottle filling.

How are defective products removed before counting?

Overhead suction nozzles remove individual defective products before counting.

What counter information is needed for integration?

Provide the counter model, channels, product, throughput and installation details.

Let's discuss your application

Your product.
Your inspection requirements.

Share your product type, target defects and required capacity. We will help you evaluate the next step.

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