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AISIM Series

Solid Dose Vision Inspection
for Tablets, Softgels
and Hard Capsules

Inspect tablets, hard capsules and softgels on one platform. Three stations inspect both faces and the full sidewall. Add an optional fourth station for internal inspection of suitable softgels and liquid-filled capsules. For pharmaceutical and nutraceutical production, including dietary supplements.

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AISIM solid dose vision inspection machine
AISIM Series · Solid Dose Vision Inspection
AISIM Series Solid Dose Vision Inspection Machine
AISIM Series Solid Dose Vision Inspection Machine
Product Video

AISIM Series Solid Dose Vision Inspection Machine

Explore the equipment, inspection process and configuration options with our team.

3 product familiesTablets · Capsules · Softgels
360° inspectionOptional fourth station
4 configurationsAISIM-1500 / 3000 / 4500 / 6000
Product flexibility

One platform. Three product families.

Dedicated product handling and inspection recipes support different solid dose products.

Round tablet

Tablets

Coated and uncoated tablets in round, oval and oblong shapes.

Hard capsules

Hard Capsules

Multiple standard capsule sizes, with application-specific inspection settings.

Transparent softgel

Softgels

Surface inspection, with optional internal inspection for suitable transparent products.

Product compatibility and inspection performance are confirmed through sample testing.

Defect examples

Focus on the defects that matter.

Broken Tablet example
Broken Tablet
Chipped Edge example
Chipped Edge
Crack example
Crack
Scratch example
Scratch
Surface Pitting example
Surface Pitting
Surface Protrusion example
Surface Protrusion
Capping example
Capping
Sidewall Stain example
Sidewall Stain
Discoloration example
Discoloration
Surface Contamination example
Surface Contamination
Foreign Tablet example
Foreign Tablet
Rough Surface example
Rough Surface

Inspection criteria and acceptance limits are defined for your product. Internal inspection requires the optional backlight station and suitable product transparency.

How it works

360° surface inspection.
Optional internal inspection.

Three coordinated stations inspect both major faces and the surrounding side surfaces. An optional fourth station uses backlighting to reveal internal defects.

STATION 01

First-Face Inspection

A vacuum drum holds and positions each product for a consistent view of its exposed face.

STATION 02

Opposite-Face Inspection

Controlled transfer from the drum to the conveyor belt exposes the opposite face for inspection.

STATION 03

Full-Perimeter Side Inspection

Four complementary side views provide coverage of the edges and sidewalls, completing 360° surface inspection.

STATION 04 (OPTIONAL)

Backlight Inspection

Transmitted light reveals bubbles, visible foreign material and fill abnormalities in suitable softgels and liquid-filled capsules.

AI + Pattern Recognition

Complementary methods for different products and defect characteristics.

Scalable Configuration

Choose 2, 4, 6 or 8 channels to match your product and throughput requirements.

Product Changeover

Product-specific change parts and recipes support changes in product type and size.

Models & specifications

Four configurations.
Built around your production.

Compare AISIM-1500, AISIM-3000, AISIM-4500 and AISIM-6000 around your product dimensions, target throughput and inspection requirements.

AISIM-1500
Inspection channels2
Standard cameras6
Cameras with optional backlight inspection8 cameras
Power5 kW
Power supply120/208 V AC, 60 Hz, 3-phase, 5-wire
Air pressure0.6 MPa
Air consumption6 gal/min
Dimensions, L × W × H66.5 × 46.3 × 72.7 in
Total weight3,086 lb

Backlight inspection is optional. The higher camera count includes the additional backlight inspection stations.

AISIM-1500 capacity

Capacity varies with product dimensions and characteristics.

Diameter (mm)Capacity (units/hour)
≤5Up to 115,000
5–7Up to 105,000
8–12Up to 97,000
12–16Up to 58,000

Capacity depends on product characteristics and is established through sample testing.

Line integration

Connect inspection
with your production line.

Plan feeding, inspection and downstream handling around your existing equipment.

Capsule Filling Line
Tablet Press Line
Softgel Production Line

Build around your product flow.

Our team reviews the interfaces that determine how AISIM fits into your line.

  • Upstream feeding and product presentation
  • Required throughput and equipment layout
  • Reject collection and accepted-product discharge
  • Downstream transfer to counting or packaging

Tablet Vision Inspection

Evaluate tablet appearance using product-specific images and defect criteria. AISIM inspects both faces and the sidewall; compatibility and performance depend on the tablet and selected configuration.

Softgel Vision Inspection

Evaluate suitable softgel surfaces with product-specific recipes. Optional internal inspection requires the additional station and suitable optical properties.

Hard Capsule Vision Inspection

AISIM also supports hard capsules. Discuss shell appearance, filling, dimensions and relevant defects to select the appropriate inspection setup.

Pharmaceutical and Nutraceutical Applications

One inspection platform supports different solid dose product families. Representative good and defective samples help evaluate compatibility and recipe requirements.

Questions About Solid Dose Vision Inspection for Tablets, Softgels and Hard Capsules

Can AISIM inspect pharmaceutical and nutraceutical products?

Yes. AISIM supports suitable pharmaceutical and nutraceutical products, including tablets, softgels and hard capsules.

Which tablet defects can be evaluated?

Review the tablet defect examples above. Detection criteria depend on product appearance, imaging and recipe.

Which softgel defects can be evaluated?

Review the softgel examples and optical conditions. Optional internal inspection requires a suitable product and additional station.

Can AISIM also inspect hard capsules?

Yes. Hard capsules are one of the three supported product families.

How are product changes and inspection recipes handled?

Set product-specific recipes and review changes using representative good and defective samples.

Let's discuss your application

Your product.
Your inspection requirements.

Share your product type, target defects and required capacity. We will help you evaluate the next step.

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