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AIBIM Series

Blister Vision Inspection Machine

Inspect capsules, tablets, softgels, injectables and other products in blister packs, together with the formed plastic side and aluminum lidding foil. Dedicated lighting and AI-supported recipes identify product, packaging and printing defects before cartoning. For pharmaceutical and nutraceutical production, including dietary supplements.

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Blister Vision Inspection Machine
AIBIM Series · Blister Vision Inspection
Blister Pack Vision Inspection
Blister Pack Vision Inspection
Product Video

See AIBIM in action.

See the equipment and inspection process up close.

2 standard stations2 additional stations optional
Up to 27,000/hourBlister packs · Configuration dependent
3 available modelsAIBIM-450P / 450T / 450F
Product and packaging coverage

Inspect the product.
Inspect the blister pack.

Product-specific inspection combines complementary lighting for dosage forms, formed cavities, sealing surfaces, foil and printed markings.

Products in blister packs

Products in Blister Packs

Inspect capsules, tablets, softgels, injectables such as ampoules and vials, and other blister-packed products for presence, visible appearance, mix-ups and filling abnormalities.

Blister Packaging & Printing

Blister Packaging & Printing

Check cavity presentation, sealing surfaces, foil damage and lot markings within the selected configuration.

Blister packs may contain capsules, tablets, softgels, injectables and other products. Pack dimensions, product orientation and inspection scope are confirmed through sample testing.

Defect examples

Product, packaging
and printing defects.

Partial Tablet example
Partial Tablet
Broken / Chipped Tablet example
Broken / Chipped Tablet
Black Spots / Stains example
Black Spots / Stains
Double-Capped Capsule example
Double-Capped Capsule
Double Fill example
Double Fill
Surface Damage example
Surface Damage
Surface Pitting example
Surface Pitting
Surface Protrusion example
Surface Protrusion
Mixed Product example
Mixed Product
Liquid Leakage example
Liquid Leakage

Detection depends on material, glare, product color, cavity presentation, line speed and the selected inspection stations.

How it works

Complementary lighting.
Four inspection station options.

Two standard stations use ring and dome lighting. Optional backlight and aluminum-foil inspection extend the selected inspection scope.

STATION 01

Ring-Light Inspection

Checks product presence, shape and visible appearance, including empty cavities, broken products, discoloration and foreign material.

STATION 02

Dome-Light Inspection

Diffuse dome lighting reveals blister texture, sealing patterns and batch markings on reflective surfaces.

STATION 03 (OPTIONAL)

Backlight Inspection

Transmitted light reveals pinholes and other light-transmitting defects, including perforation damage.

STATION 04 (OPTIONAL)

Aluminum Foil Inspection

Checks the reverse foil surface for visible damage, contamination and printing defects using the selected recipe.

AI + Pattern Recognition

Rule-based checks and trained AI models evaluate complex product and packaging defects.

Printing Inspection

Product-specific checks cover missing or incomplete characters, poor print quality and positional misalignment.

Recipe Setup & Quality Records

Saved recipes, batch reporting, image review and audit-trail functions support operation and quality review.

Models & specifications

Three available models.
Configure your inspection scope.

AIBIM-450P, AIBIM-450T and AIBIM-450F are listed in the brochure. Choose the configuration around blister material, target defects and line requirements.

AIBIM Series · Brochure Specifications
Available modelsAIBIM-450P / AIBIM-450T / AIBIM-450F
CapacityUp to 27,000 blisters/hour; product- and configuration-dependent
Inspection scopeBlister packs containing capsules, tablets, softgels, injectables and other products; nominal pack size up to 124.5 × 81.3 mm, subject to product-specific configuration
Inspection stations2 standard; Station 3 and Station 4 optional
Power5 kW
Power supply120/208 V AC, 60 Hz, 3-phase, 5-wire
Air pressure0.6 MPa
Air consumptionNominal: 15.9 gal/min
Dimensions, L × W × H63.4 × 33.1 × 63.0 in
Total weight995 lb

The brochure provides a shared specification table for the AIBIM series. Final model configuration and acceptance criteria are confirmed for the project.

Blister size and throughput

Select the station configuration and recipe around your blister material, cavity layout and target defects.

ReferenceSpecification
Nominal throughputUp to 27,000 blisters/hour
Maximum blister dimensions124.5 × 81.3 mm
Standard station count2
Optional inspectionBacklight inspection / Aluminum foil inspection

Throughput and minimum detectable defect sizes require product- and configuration-specific validation.

Line integration

Connect inspection
with your production line.

Use AIBIM as a standalone system or connect it with blister feeding and packaging equipment before cartoning.

Blister Packaging Line
Blister Feeding & Transfer
Cartoning Line

Build around your product flow.

Our team reviews the interfaces that determine how this system fits into your line.

  • Blister feeder, orientation and cavity presentation
  • Blister material, reflectivity and inspection station selection
  • Reject handling and accepted-blister transfer
  • Downstream cartoner interface and required line speed
In-Line Application

Blister Vision Inspection Inline Application

Watch blister vision inspection in an inline application and see how visual quality control fits into the packaging process.

Blister Packaging LineAIACVISION · Vision Inspection in Action

Supported Blister-Packed Products

AIBIM covers product and packaging inspection for capsules, tablets, softgels, injectables and other blister-packed products. Format, lighting and station selection determine the applicable inspection scope.

Questions About Blister Vision Inspection Machine

Which products can be inspected in blister packs?

Capsules, tablets, softgels, injectables and other blister-packed products can be evaluated for the selected format and configuration.

Which packaging and product defects can be evaluated?

The page illustrates product, packaging and printing defect examples. Station and lighting selection determine the applicable scope.

What blister format details are needed for integration?

Provide blister dimensions, materials, product details, required throughput and inspection needs.

Let's discuss your application

Your product.
Your inspection requirements.

Share your product type, target defects and required capacity. We will help you evaluate the next step.